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Sunday, November 7, 1999
Down to Earth
The work of a few earthen home architects is cracking building code barriers in Southern California.
By DIANA MARCUM, Special to The Times
HESPERIA--City boosters must cringe when architect Nader Khalili describes
why he chose this sprawl of stucco tract homes surrounded by desert as
the place to experiment with houses made of earth.
"There are boiling summers, freezing winters, howling winds, flash
floods and lots of earthquakes. It's perfect," he said. "If it doesn't
break here, it doesn't break anywhere."
Though earthen structures, which can lower energy bills and save
dwindling timber resources, have proliferated in eco-conscious Napa
County and bloomed in the New Age openness of New Mexico and Arizona,
stricter building codes have left little room for experimentation in
Southern California.
Until now. The groundbreaking, or in this case ground-building, work
of a few architects is cracking code barriers and setting the stage for
the Southland to get down to earth.
In San Diego County, for example, architects Jacek Lisiewicz and
Laurie Weir wrote earthen structure codes to build a house of rammed
earth, a method as ancient as the walls of Jericho.
And Khalili's Superadobe earth buildings at his California Institute
of Earth Architecture in Hesperia have caught worldwide attention,
including that of the International Conference of Building Officials.
If the building officials' group includes earthen architecture in the
international code it is expected to release in 2000, is that it could
open the door to such buildings even in earthquake-wary Los Angeles
County.
On a gusty High Desert day at Cal Earth, a group that included
Australian aborigines, Texas survivalists and environmentalists with
Oasis Preserve International, actor Woody Harrelson's rain forest action
group, wrapped up a weeklong, $2,000 workshop at which they learned to
build homes out of earth, sandbags and a little barbed wire.
Superadobe, the architect's term for his building system, is an
adaptation of traditional adobe that begins with a fiber bag up to a mile
long and 16 to 18 inches in diameter.
The bag is pumped, or shoveled, full of dirt that's been amended with
a small amount of cement, then coiled or laid in place as it is being
filled.
With a cement pump, bags can be filled at a rate of 10 to 15 feet a
minute. Hand-filling is much slower.
Barbed wire is placed between layers of the bag to keep it from
sliding out of position. No reinforcing bar or additional support is
needed because of the building's design of self-supporting domes and
arches.


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The completed walls are finished with mud plaster and painted white
with a nontoxic mixture of milk and linseed oil. Scattered about Cal
Earth's 7 1/2-acre yard are earlier generations of experiments in
Khalili's quest to find an architecture created from earth, fire, water
and air, an undertaking he ties to the poetry of Rumi, a 13th century
Persian poet who, Khalili says, "taught the unity of the elements and the
soul."
Some look like upside-down teacups or igloos. But the latest
incarnation, called Earth One, is a three-bedroom, two-bathroom home with
a two-car garage.
The earth walls insulate the home from outside temperatures. In
addition, there are chimney-like "wind catchers" for cooling and solar
panels for heating. There are tile floors, windows, skylights and vaulted
ceilings.
A one-bedroom prototype was built for $5,200, Khalili said. A
contractor familiar with the process could build a Superadobe house for
half the cost of an equivalent wood-frame house, he said.
The original emphasis of Khalili's work was low-cost housing solutions
for impoverished parts of the world. He became a housing consultant to
the United Nations and later for NASA, developing structures to be built
from lunar dust.
But Khalili's vision of the earthen house is more prosaic than mystic
poets or moon houses.
"I need a mortgage company. What I'm after is a housing development
with at least 500 houses," Khalili said.
"These are houses that are more than affordable. They are warmed with
the sun, cooled with the wind. We need to get them into the mainstream."
The curves of Earth One's domes and apses are more reminiscent of
Bedrock than of the suburbs, but Khalili believes many home buyers won't
have trouble making the adjustment.
"The idea of the American dream house is changing very fast," he said.
"It's no longer enough to live in a house built with 2-by-4s that come
from cutting the forests, to live with toxic paint and toxic floors, to
struggle with a 30-year mortgage," he said.
"People are ready for change."
Khalili, a specialist in the design of high-rise buildings, quit a
lucrative Los Angeles corporate architectural practice in 1975 to spend
five years traveling alone on a motorcycle through his native Iran
studying its earthen buildings.
The book about his travels, "Racing Alone: Fire and Earth, A Visionary
Architect's Passionate Quest," established him as a guru of earthen
building.
Khalili sees such structures as a global solution to deforestation but
is convinced that he must begin in California because "as California
goes, so goes the rest of the United States and the world.
"Even children growing up in the Middle East, when asked to draw a
house, will draw a pitched roof and chimney, even if they've never seen
one outside a book," he said.
"That image of a pitched roof has destroyed more forests. I want to
teach children to think of houses in the shape of bubbles and rainbows."
The city of Hesperia is backing Khalili.
The high desert city in San Bernardino County might not seem to be a
likely cradle of alternative architecture. Nevertheless, Hesperia
approved building permits for Earth One and commissioned the first
Superadobe public structure, a $1.2-million museum and nature center now
under construction beside the town's artificial lake.
It's an abrupt change from when Khalili first proposed buildings made
of earth-filled sandbags.
"If we hadn't been trained to be courteous, we would have laughed out
loud," wrote Hesperia's planning director, Tom Harp, in an article for
Building Standards, the magazine of the International Conference of
Building Officials.
But the city conducted tests, under the supervision of the conference,
and found that Superadobe stood up to twice the amount of weight that
would crush a pitched-roof house.
City works wrapped steel cables around a dome and tried to pull it
over with hydraulic jacks. The dome didn't budge.
Now Hesperia building officials are among Khalili's most vociferous
supporters in his goal to have earthen structures included in an
international conference's building code.
* * *
Superadobe Construction Steps
1. A 12-inch to 18-inch deep by 20-inch wide trench is dug; its
outlines are the basis of the structure's exterior walls. A mixture of
moist soil and cement is pumped into the bags (or shoveled by hand) as
the bags are laid into the trench to form the base of walls. Strands of
barbed wire are placed between layers to anchor the bags.
2. Each layer of adobe-filled bags is tamped down until it is slightly
flatteneed to 6 inches high by 20 inches wide. Layers are added until the
walls are 5 to 6 feet high (this takes about four days.) Openings are cut
into the walls for doors and windows.
3. Plumbing and electrical lines are placed on the floor and fitted
into the grooves between layers of bags. A Superadobe floor is poured.
The inside walls are finished with straw and plaster (or drywall, if
preferred) and painted with a nontoxic milk and linseed oil mixture.
4. A curved piece of metal mesh is placed on top of the walls, and the
adobe mixture is spread over it, forming an arched roof. This process
could take two to three weeks. The roof is waterproofed with tarpaper.
The exterior is covered with adobe balls fixed to exterior surfaces in
whatever pattern is desired.
* * *
Copyright 1999 Los Angeles Times
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